Generic HACCP plan for grains, oilseeds and pulses

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Form #5: Summary – Hazard description and CCP identification – Process flowcharts

Guidance

Transfer all processes that have associated hazards from Forms 3, 3a and 3b to this section. Answer each of the 5 questions relating to each to determine how the potential hazard is controlled. If you have added processes not identified on the generic plan, be sure to document your reasons for identifying the hazard and its control. When a hazard is identified on this form as being controlled by a GMP/GOP, ensure it is clear in the referenced GMP/GOP how the hazard is controlled.

Form 3 hazards (from process flow)

Process	Type	Hazard Description	1. Is hazard controlled by a pre-requisite program? If yes, identify the GMP/GOP. If yes, do not proceed to next question.	2. Is hazard likely to exceed acceptable levels? If no, do not proceed to next question.	3. Could a control measure be used at any step? If no, add this process to Form 6.	4. Is this control measure designed to eliminate / reduce this hazard?	5. Will this hazard be eliminated / reduced to acceptable level later?
1–Receiving	C	Mould & associated mycotoxin growth in pit and boot	Housekeeping Training
	C	Road salt/sand, automotive fluids from conveyance vehicle	Receiving Training
	C	Hydraulic/ pneumatic fluid from probe during sampling	Equipment Cleaning & Maintenance Training
	C	Equipment lubricant	Equipment Cleaning & Maintenance Purchasing Receiving Training
	C	Cross contamination with allergen due to misdirection of incoming grain.	Receiving Training
	P	Stones, metal from conveyance vehicle	Receiving Training
	P	Debris from receiving area falling into pit.	Premise Housekeeping Training
	P	Metal falling into product	Equipment Design Equipment Cleaning & Maintenance Training
2–Temporary Storage	C	Mould & associated mycotoxin growth in bin	Receiving, Handling, Storage & Shipping Training
	B	Pathogenic bacteria	Premise Housekeeping Pest Control Training
3–Moisture Control	C	Cross contamination with allergen from previous use of equipment	Equipment Cleaning & Maintenance Training
	C	Equipment lubricant	Equipment Cleaning & Maintenance Purchasing Receiving Training
	C	Mycotoxin growth due to insufficient drying within specified time parameters.	Receiving, Handling, Storage & Shipping Training
	P	Metal falling into product	Equipment Cleaning & Maintenance Training
4–Clean	C	Cross contamination with allergen from previous use of equipment	Equipment Cleaning & Maintenance Training
	C	Equipment lubricant	Equipment Cleaning & Maintenance Purchasing Receiving Training
	P	Metal falling into product	Equipment Cleaning & Maintenance Training
5–Storage bulk	B	Visible mould & associated mycotoxin growth due to leak/ condensation	Equipment Design Equipment Cleaning & Maintenance Training
	B	Pathogenic bacteria due to contamination from pests	Premise Housekeeping Pest Control Training
	C	Pesticide residues from fumigation	Chemical Use Training
	P	Metal falling into the product	Equipment Cleaning & Maintenance Training
6–Packaging	C	Equipment lubricant.	Equipment Cleaning & Maintenance Purchasing Receiving Training
	P	Metal  in finished product	Equipment Cleaning & Maintenance Training
	P	Needles in finished product	Equipment Cleaning & Maintenance Training
7–Storage, bagged product	B	Pathogenic bacteria due to contamination from pests	Pest Control Storage Training
8–Shipping	C	Equipment lubricant	Equipment Cleaning & Maintenance Purchasing Shipping Training
	C	Cross-contamination with allergen due to unloading from wrong bin	Shipping Training
	P	Metal  falling into product.	Equipment Cleaning & Maintenance Training

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